Chemical Composition, Production Process, and Physical Properties of 15CrMoG Seamless Steel Pipe

15CrMoG seamless steel pipe is an alloy steel pipe widely used in high-temperature and high-pressure environments. Its excellent properties make it a key material in industries such as power generation, petrochemicals, and boiler manufacturing. Based on a chromium-molybdenum alloy, this seamless steel pipe is produced through a specialized production process. It exhibits excellent resistance to high temperatures, high pressures, and corrosion, meeting the demands of extreme operating conditions.

First, the chemical composition of the 15CrMoG seamless steel pipe.

The main alloying elements of 15CrMoG seamless steel pipe are chromium and molybdenum, with chromium content ranging from approximately 1.00% to 1.50% and molybdenum content ranging from approximately 0.45% to 0.65%. The addition of these two elements significantly improves the steel's high-temperature strength and oxidation resistance. Chromium forms a dense oxide film on the steel surface, effectively preventing further oxidation, while molybdenum enhances the steel's hot and creep strength, enabling it to maintain excellent mechanical properties even at high temperatures. In addition, the steel contains appropriate amounts of elements such as carbon, silicon, manganese, phosphorus, and sulfur, the contents of which are strictly controlled to ensure the steel's overall performance.

Second, the production process of 15CrMoG seamless steel pipes.

15CrMoG seamless steel pipes are primarily manufactured using hot rolling or cold drawing. The hot rolling process involves heating the steel billet to the appropriate temperature, piercing it with a piercing machine, and rolling it into a pipe. This method is highly efficient and suitable for large-scale production. The cold drawing process involves drawing the hot-rolled pipe billet through a die at room temperature, resulting in pipes with higher precision and better surface quality. Regardless of the process used, parameters such as temperature and deformation must be strictly controlled during production to ensure that the pipe's microstructure and mechanical properties meet standard requirements. Subsequent heat treatment, such as normalizing and tempering, is required to optimize the material's microstructure and properties.

Third, the physical properties of 15CrMoG seamless steel pipes.

15CrMoG seamless steel pipes offer excellent performance. Its tensile strength typically ranges from 440 to 640 MPa, its yield strength is no less than 295 MPa, and its elongation can exceed 21%. These mechanical properties enable it to withstand the various stresses of high-pressure environments. Regarding high-temperature performance, 15CrMoG seamless steel pipe maintains excellent strength below 500°C and can be used for short periods up to 550°C, demonstrating excellent creep resistance. Its coefficient of thermal expansion is approximately 12.5 × 10⁻⁶/°C, and its thermal conductivity is 42.7 W/(m·K). These parameters are crucial for the design and calculation of high-temperature equipment.

Fourth, Applications of 15CrMoG Seamless Steel Pipe.

15CrMoG seamless steel pipe has a wide range of applications. In the power industry, it is widely used in key components such as superheaters, reheaters, and main steam lines in supercritical and ultra-supercritical power plant boilers. In the petrochemical industry, it is commonly used in high-temperature and high-pressure equipment such as hydrogenation reactors and catalytic cracking units. In the boiler manufacturing industry, it is the preferred material for the heating surface pipes of various high-pressure boilers. It also has important applications in industries such as nuclear power, metallurgy, and machinery manufacturing. These applications require the material to operate stably and long-term under harsh conditions such as high temperature, high pressure, and corrosive media. 15CrMoG seamless steel pipe, with its superior performance, fully meets these stringent requirements.

Fifth, Comparison of 15CrMoG Seamless Steel Pipes

Compared to ordinary carbon steel, 15CrMoG seamless steel pipe offers significant performance advantages. First, it offers higher high-temperature strength: at the same temperature, its allowable stress is 2-3 times that of carbon steel. Second, it exhibits improved oxidation resistance, resulting in a longer service life in high-temperature steam environments. Third, it offers improved structural stability, making it less susceptible to degradation, such as pearlite spheroidization during long-term operation at high temperatures. Compared to other alloy steels such as 12Cr1MoVG, 15CrMoG has a lower alloy content, offering greater cost advantages while still meeting the requirements of most medium-temperature and high-pressure operating conditions. While its high-temperature strength is slightly inferior to that of higher-grade P91/P92 steels, it offers superior weldability and processability, making it more suitable for certain specific applications.

In actual use, the welding of 15CrMoG seamless steel pipes requires special attention. Due to the presence of alloying elements such as chromium and molybdenum, cold cracking is easily generated during welding, necessitating appropriate preheating and post-weld heat treatment. Preheating temperatures are generally controlled between 150-200°C, with interpass temperatures not exceeding 300°C. Post-weld tempering at 680-720°C is required to eliminate residual weld stresses. Welding materials should be selected, such as wire or rods that are compatible with the base material, such as E5515-B2. Furthermore, heat input must be controlled during welding to avoid overheating, which can degrade the weld performance.

Sixth, the Market for 15CrMoG Seamless Steel Pipes.

Demand for 15CrMoG seamless steel pipes has steadily increased with the development of industries such as the power and petrochemical industries. In particular, with the promotion of supercritical and ultra-supercritical power generation technologies, demand for high-performance boiler tubes continues to rise. Major domestic manufacturers have been able to meet most domestic demand through continuous process improvements and improved product quality, and some products are even exported to international markets. With future advancements in material technology, the performance of 15CrMoG seamless steel pipes will continue to improve, and their application areas will expand.

Seventh, 15CrMoG Seamless Steel Pipe Operation and Maintenance.

15CrMoG seamless steel pipes require regular inspection, especially for pipes subjected to long-term operation under high-temperature and high-pressure conditions. Pay attention to signs of wall thinning, surface oxidation, and structural degradation, and replace if necessary. Store in a humid environment to prevent rust, and take appropriate protective measures during transportation to prevent collision damage. Proper operation and maintenance can significantly extend the service life of the pipes and improve the safety and economic efficiency of equipment operation.

In short, as a high-performance alloy steel pipe, 15CrMoG seamless steel pipe plays an irreplaceable role in modern industry. Its rational alloy design, mature production process, and reliable performance make it an ideal choice for high-temperature and high-pressure operating conditions. With the continuous development of my country's industrial technology and the increasing requirements for material performance, 15CrMoG seamless steel pipes will undoubtedly play a vital role in more fields, providing a strong guarantee for the safe and efficient operation of industrial equipment. In the future, by further optimizing the component design and production process, the performance of this material can be improved, and its application prospects are very broad.