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What is the JIS G3455 Tube?
This Japanese Industrial Standard specifies the carbon steel pipes, hereinafter referred to as the “pipes”, used for pressure service at an approximate maximum temperature of 350℃. The pipes for high-pressure service shall be by JIS G3455. Standard: JIS G3454 JIS G3455 JIS G3456 Japanese Industrial Standard Uses: For conveying oil, gas, and other fluid.
What is the JIS G3455 Tube?
This Japanese Industrial Standard specifies the carbon steel pipes, hereinafter referred to as the “pipes”, used for pressure service at an approximate maximum temperature of 350℃. The pipes for high-pressure service shall be by JIS G3455. Standard: JIS G3454 JIS G3455 JIS G3456 Japanese Industrial Standard Uses: For conveying oil, gas, and other fluid.
Mechanical Properties of JIS G3454 Tube
Grade | Tensile Property (N/mm2) | Yield Point or Yield Strength (N/mm2) | Elongation (%) | |||
NO. 11 Sample; NO. 12 Sample | NO. 5 Sample | NO. 4 Sample | ||||
Longitudinal | Transverse | Longitudinal | Transverse | |||
STPG370 | ≥ 370 | ≥ 215 | ≥ 30 | ≥ 25 | ≥ 28 | ≥ 23 |
STPG410 | ≥ 410 | ≥ 245 | ≥ 25 | ≥ 20 | ≥ 24 | ≥ 19 |
Note:
For the carbon steel pipes with the thickness of less than 8 mm, we use NO.12 or NO.5 sample for tensile test. The minimum elongation will be reduced by 1.5% from the table value when the thickness reduces 1 mm. The value obtained will be rounded to an integer value according to JIS Z8401 (a rounding method).
Grade | Sample Shape | Elongation differs according to the wall thickness. (%) | ||||||
>7-<8 | >6-<7 | >5-<6 | >4-<5 | >3-<4 | >2-<3 | >1-<2 | ||
STPG370 | NO.12 Sample | 30 | 28 | 27 | 26 | 24 | 22 | 21 |
NO.5 Sample | 25 | 24 | 22 | 20 | 19 | 18 | 16 | |
STPG410 | NO.12 Sample | 25 | 24 | 22 | 20 | 19 | 18 | 16 |
NO.5 Sample | 20 | 18 | 17 | 16 | 14 | 12 | 11 |
Chemical Composition of JIS G3454 Tube
Grade | C | Si | Mn | P | S |
STPG370 | ≤ 0.25 | ≤ 0.35 | 0.30-0.90 | ≤ 0.040 | ≤ 0.040 |
STPG410 | ≤ 0.30 | ≤ 0.35 | 0.30-1.00 | ≤ 0.040 | ≤ 0.040 |
Allowable Deviation of Outer Diameter and Wall Thickness JIS G3454
Type | Allowable Deviation of Outer Diameter | Allowable Deviation of Wall Thickness | ||
Hot-Working Seamless Steel Tube | ≤ 40A | ± 0.5 mm | < 4 mm | ﹢0.6mm 0.5 |
≥ 30A ≤ 125A | ± 1% | |||
150A | ± 1.6 mm | |||
≥ 200A | ± 0.8% | ≥ 4mm | ﹢15% ﹣12.5% | |
For ≥350A ones, we can measure according to the perimeter. The allowable deviation is ± 0.5%. | ||||
Cold-Working Seamless Steel Pipe and Electric-Resistance Welded Steel Pipe | ≤ 25A | ± 0.03 mm | < 3 mm ≥ 3 mm | ± 0.3 mm ± 10% |
≥ 32A | ± 0.8% | |||
For ≥350A ones, we can measure according to the perimeter. The allowable deviation is ± 0.5%. |
Note:
When we measure the outer diameter through perimeter, we can determine by converting circumference measurement or measured value to be the outer diameter. Both are applicable to the same tolerance (± 0.5%).
For the repaired parts, confirm the wall thickness tolerance meets the above table. The outer diameter tolerance is not applicable to the table.
The appearance of carbon steel pipes used below 350℃ is regulated by the following provisions:
(1) The carbon steel tube should be straight with practicality. Its ends must be perpendicular to the tube axis.
(2) The inner and outer of tube should be processed well without harmful defects.
Size and Weight of Carbon Steel Pipe
Mechanical Properties of JIS G3454 Tube
Grade | Tensile Property (N/mm2) | Yield Point or Yield Strength (N/mm2) | Elongation (%) | |||
NO. 11 Sample; NO. 12 Sample | NO. 5 Sample | NO. 4 Sample | ||||
Longitudinal | Transverse | Longitudinal | Transverse | |||
STPG370 | ≥ 370 | ≥ 215 | ≥ 30 | ≥ 25 | ≥ 28 | ≥ 23 |
STPG410 | ≥ 410 | ≥ 245 | ≥ 25 | ≥ 20 | ≥ 24 | ≥ 19 |
Note:
For the carbon steel pipes with the thickness of less than 8 mm, we use NO.12 or NO.5 sample for tensile test. The minimum elongation will be reduced by 1.5% from the table value when the thickness reduces 1 mm. The value obtained will be rounded to an integer value according to JIS Z8401 (a rounding method).
Grade | Sample Shape | Elongation differs according to the wall thickness. (%) | ||||||
>7-<8 | >6-<7 | >5-<6 | >4-<5 | >3-<4 | >2-<3 | >1-<2 | ||
STPG370 | NO.12 Sample | 30 | 28 | 27 | 26 | 24 | 22 | 21 |
NO.5 Sample | 25 | 24 | 22 | 20 | 19 | 18 | 16 | |
STPG410 | NO.12 Sample | 25 | 24 | 22 | 20 | 19 | 18 | 16 |
NO.5 Sample | 20 | 18 | 17 | 16 | 14 | 12 | 11 |
Chemical Composition of JIS G3454 Tube
Grade | C | Si | Mn | P | S |
STPG370 | ≤ 0.25 | ≤ 0.35 | 0.30-0.90 | ≤ 0.040 | ≤ 0.040 |
STPG410 | ≤ 0.30 | ≤ 0.35 | 0.30-1.00 | ≤ 0.040 | ≤ 0.040 |
Allowable Deviation of Outer Diameter and Wall Thickness JIS G3454
Type | Allowable Deviation of Outer Diameter | Allowable Deviation of Wall Thickness | ||
Hot-Working Seamless Steel Tube | ≤ 40A | ± 0.5 mm | < 4 mm | ﹢0.6mm 0.5 |
≥ 30A ≤ 125A | ± 1% | |||
150A | ± 1.6 mm | |||
≥ 200A | ± 0.8% | ≥ 4mm | ﹢15% ﹣12.5% | |
For ≥350A ones, we can measure according to the perimeter. The allowable deviation is ± 0.5%. | ||||
Cold-Working Seamless Steel Pipe and Electric-Resistance Welded Steel Pipe | ≤ 25A | ± 0.03 mm | < 3 mm ≥ 3 mm | ± 0.3 mm ± 10% |
≥ 32A | ± 0.8% | |||
For ≥350A ones, we can measure according to the perimeter. The allowable deviation is ± 0.5%. |
Note:
When we measure the outer diameter through perimeter, we can determine by converting circumference measurement or measured value to be the outer diameter. Both are applicable to the same tolerance (± 0.5%).
For the repaired parts, confirm the wall thickness tolerance meets the above table. The outer diameter tolerance is not applicable to the table.
The appearance of carbon steel pipes used below 350℃ is regulated by the following provisions:
(1) The carbon steel tube should be straight with practicality. Its ends must be perpendicular to the tube axis.
(2) The inner and outer of tube should be processed well without harmful defects.
Size and Weight of Carbon Steel Pipe
Dimension of JIS G3454 Tube
Nominal size | Outside diameter (mm) | Carbon steel | Carbon steel pipes for pressure service | ||||||
pipes for ordinary | <STPG>(JIS G3454) | ||||||||
piping <SGP> | |||||||||
(JIS G3452) | Nominal thickness | ||||||||
A | B | Thickness (mm) | Sch10 | Sch20 | Sch30 | Sch40 | Sch60 | Sch80 | |
6 | 1/8 | 10.5 | 2 | – | – | – | 1.7 | 2.2 | 2.4 |
8 | 1/4 | 13.8 | 2.3 | – | – | – | 2.2 | 2.4 | 3 |
10 | 3/8 | 17.3 | 2.3 | – | – | – | 2.3 | 2.8 | 3.2 |
15 | 1/2 | 21.7 | 2.8 | – | – | – | 2.8 | 3.2 | 3.7 |
20 | 3/4 | 27.2 | 2.8 | – | – | – | 2.9 | 3.4 | 3.9 |
25 | 1 | 34 | 3.2 | – | – | – | 3.4 | 3.9 | 4.5 |
32 | 1.1/4 | 42.7 | 3.5 | – | – | – | 3.6 | 4.5 | 4.9 |
40 | 1.1/2 | 48.6 | 3.5 | – | – | – | 3.7 | 4.5 | 5.1 |
50 | 2 | 60.5 | 3.8 | – | 3.2 | – | 3.9 | 4.9 | 5.5 |
65 | 2.1/2 | 76.3 | 4.2 | – | 4.5 | – | 5.2 | 6 | 7 |
80 | 3 | 89.1 | 4.2 | – | 4.5 | – | 5.5 | 6.6 | 7.6 |
90 | 3.1/2 | 101.6 | 4.2 | – | 4.5 | – | 5.7 | 7 | 8.1 |
100 | 4 | 114.3 | 4.5 | – | 4.9 | – | 6 | 7.1 | 8.6 |
125 | 5 | 139.8 | 4.5 | – | 5.1 | – | 6.6 | 8.1 | 9.5 |
150 | 6 | 165.2 | 5 | – | 5.5 | – | 7.1 | 9.3 | 11 |
200 | 8 | 216.3 | 5.8 | – | 6.4 | 7 | 8.2 | 10.3 | 12.7 |
250 | 10 | 267.4 | 6.6 | – | 6.4 | 7.8 | 9.3 | 12.7 | 15.1 |
300 | 12 | 318.5 | 6.9 | – | 6.4 | 8.4 | 10.3 | 14.3 | 17.4 |
350 | 14 | 355.6 | 7.9 | 6.4 | 7.9 | 9.5 | 11.1 | 15.1 | 19 |
400 | 16 | 406.4 | 7.9 | 6.4 | 7.9 | 9.5 | 12.7 | 16.7 | 21.4 |
Dimension of JIS G3454 Tube
Nominal size | Outside diameter (mm) | Carbon steel | Carbon steel pipes for pressure service | ||||||
pipes for ordinary | <STPG>(JIS G3454) | ||||||||
piping <SGP> | |||||||||
(JIS G3452) | Nominal thickness | ||||||||
A | B | Thickness (mm) | Sch10 | Sch20 | Sch30 | Sch40 | Sch60 | Sch80 | |
6 | 1/8 | 10.5 | 2 | – | – | – | 1.7 | 2.2 | 2.4 |
8 | 1/4 | 13.8 | 2.3 | – | – | – | 2.2 | 2.4 | 3 |
10 | 3/8 | 17.3 | 2.3 | – | – | – | 2.3 | 2.8 | 3.2 |
15 | 1/2 | 21.7 | 2.8 | – | – | – | 2.8 | 3.2 | 3.7 |
20 | 3/4 | 27.2 | 2.8 | – | – | – | 2.9 | 3.4 | 3.9 |
25 | 1 | 34 | 3.2 | – | – | – | 3.4 | 3.9 | 4.5 |
32 | 1.1/4 | 42.7 | 3.5 | – | – | – | 3.6 | 4.5 | 4.9 |
40 | 1.1/2 | 48.6 | 3.5 | – | – | – | 3.7 | 4.5 | 5.1 |
50 | 2 | 60.5 | 3.8 | – | 3.2 | – | 3.9 | 4.9 | 5.5 |
65 | 2.1/2 | 76.3 | 4.2 | – | 4.5 | – | 5.2 | 6 | 7 |
80 | 3 | 89.1 | 4.2 | – | 4.5 | – | 5.5 | 6.6 | 7.6 |
90 | 3.1/2 | 101.6 | 4.2 | – | 4.5 | – | 5.7 | 7 | 8.1 |
100 | 4 | 114.3 | 4.5 | – | 4.9 | – | 6 | 7.1 | 8.6 |
125 | 5 | 139.8 | 4.5 | – | 5.1 | – | 6.6 | 8.1 | 9.5 |
150 | 6 | 165.2 | 5 | – | 5.5 | – | 7.1 | 9.3 | 11 |
200 | 8 | 216.3 | 5.8 | – | 6.4 | 7 | 8.2 | 10.3 | 12.7 |
250 | 10 | 267.4 | 6.6 | – | 6.4 | 7.8 | 9.3 | 12.7 | 15.1 |
300 | 12 | 318.5 | 6.9 | – | 6.4 | 8.4 | 10.3 | 14.3 | 17.4 |
350 | 14 | 355.6 | 7.9 | 6.4 | 7.9 | 9.5 | 11.1 | 15.1 | 19 |
400 | 16 | 406.4 | 7.9 | 6.4 | 7.9 | 9.5 | 12.7 | 16.7 | 21.4 |
Application of JIS G3454 Tube
Pressure service
High-pressure service and high temperature platform
Boiler or electric power
Machinery
Gas tank
Chemical engineering
Offshore and oil engineering
Application of JIS G3454 Tube
Pressure service
High-pressure service and high temperature platform
Boiler or electric power
Machinery
Gas tank
Chemical engineering
Offshore and oil engineering
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